Skip Navigation
Close-up of a foam-backed plastic part with water droplets forming on a metal surface below, demonstrating the insulation benefits of foam-laminated plastic.

Insulated Thermoformed Solutions

Stronger, Lighter, Better: Foam-Laminated Plastic Solutions for Superior Performance

Reduce condensation, improve insulation, and enhance durability with our advanced thermoformed plastic solutions.

Request a Sample

 

Why Choose Foam-Laminated Plastic?

A Smarter Alternative to Metal & Plastic-Only Solutions

Key Benefits of Foam-Laminated Plastics

Superior Insulation

  • TPO plastic has 80x better insulation than stainless steel at the same thickness​.
  • Adding .25-inch foam further increases thermal resistance for reduced condensation and energy efficiency​.

Lightweight & Durable

  • Up to 50% lighter than metal alternatives while maintaining strength.
  • Resistant to corrosion, rust, and impact—ideal for demanding environments.

Moisture & Condensation Control

  • Foam backing prevents “sweating” on plastic or metal surfaces, reducing water damage risks.
  • Perfect for HVAC drain pans, refrigeration, and industrial applications.

Noise Reduction

  • Foam absorbs sound, making it a great solution for quiet, vibration-free operation in HVAC and automotive uses.

Customizable to Your Needs

  • Designed for HVAC, automotive, industrial, medical, and construction sectors.
  • Available in various thicknesses, foam densities, and plastic types for different applications.

Industries & Applications

🔹 HVAC & Refrigeration

  • Condensate Drain Pans: Prevents sweating and extends the lifespan of HVAC units.
  • Commercial Refrigeration: Helps control condensation in cold storage systems.

🔹 Automotive & Electric Vehicles

  • Battery Cooling Trays: Enhances thermal management, reducing condensation and optimizing EV battery performance.
  • Engine Undertrays: Reduces heat transfer and sound for quieter rides.

🔹 Industrial & Manufacturing

  • Oil Drip Trays: Reduce condensation and minimize noise in industrial settings.
  • Component Transport Trays: Protects temperature-sensitive equipment.

🔹 Medical & Food Equipment

  • Insulated Food Transport Trays: Maintains food safety during delivery.
  • Refrigerated Medical Trays: Keeps pharmaceuticals at the right temperature.

How SAY Plastics Delivers Innovation

Advanced Thermoforming Technology:
Precision-engineered parts with high durability.

Custom Foam Lamination:
Designed to meet your insulation, strength, and weight requirements.

Eco-Friendly & Cost-Effective:
Reduce material waste and improve efficiency.

 

 

Get Started with Foam-Laminated Plastics Today!

Looking for a lightweight, durable, and insulated plastic solution?
Request a sample today and see the difference for yourself.