Effective, Efficient and Enduring
Metal To Plastics Conversion
At SAY Plastics, we specialize in converting sheet metal designs to advanced thermoformed plastic components. This innovative transition offers significant advantages, including reduced weight, lower production costs, enhanced design flexibility, and improved performance. Our expertise ensures a seamless conversion process that meets your specific requirements.
Find out how!Our Conversion Process: From Concept to Finished Product
- Initial Assessment – ReThink Our team begins by thoroughly assessing your current sheet metal design. We evaluate the feasibility and benefits of converting it to thermoformed plastic, looking for opportunities to enhance functionality and reduce costs.
- Material Selection Selecting the right material is crucial. We recommend the best thermoforming plastic based on your product’s needs—whether it’s strength, flexibility, temperature resistance, or other performance characteristics.
- Design Optimization – ReEngineer Our engineers will optimize your design for thermoforming, ensuring it retains structural integrity while leveraging the material’s properties. Got a sheet metal part you need to replicate? We use our Portable CMM FARO Arm to capture critical data, guaranteeing a precise thermoform solution.
- Prototype Development We produce prototypes to validate design choices and material selection, ensuring the final product meets all functional and aesthetic standards before full-scale production.
- Production & Quality Assurance – RESULTS After prototype approval, we create engineered production tooling that meets your project specifications. Our rigorous quality control process ensures each part meets the highest standards of precision and reliability.
Why Switch from Sheet Metal to Thermoformed Plastic?
- Weight Reduction
Thermoformed plastic parts are much lighter than their metal counterparts, leading to easier handling, reduced shipping costs, and improved efficiency across various applications. - Cost Savings
Thermoforming involves lower tooling and production costs compared to traditional metal fabrication, helping you save on both short-term and long-term projects. - Enhanced Design Flexibility
Thermoforming offers the ability to create intricate designs, complex shapes, and fine details that are often difficult or costly with metal, providing greater creative freedom and enhanced functionality. - Durability & Performance
Thermoformed plastics offer superior resistance to rust, corrosion, chemicals, and harsh environments, ensuring long-lasting performance. No rust. No paint peeling. Ever.
Applications & Industries We Serve
Our conversion services cater to a broad range of industries, including:
- Automotive: Lightweight components that improve fuel efficiency and performance.
- Aerospace: Durable, lightweight parts for aircraft interiors and structures.
- Medical Devices: Precision-engineered components that meet stringent regulatory standards.
- Consumer Products: Innovative designs for a wide variety of consumer goods.
- Industrial Equipment: Robust, reliable parts for heavy machinery and equipment.
Why Partner with SAY Plastics?
- Deep Expertise: Decades of experience in both sheet metal and thermoforming industries.
- Customized Solutions: Tailored designs that meet your specific needs for performance and aesthetics.
- Innovation at Every Step: Continuous investment in the latest technologies and materials.
- Uncompromising Quality: Commitment to precision and detail in every product.
- End-to-End Support: From consultation to delivery, we’re with you every step of the way.
Ready to ReThink Metal? Contact SAY Plastics Today!
Discover how converting your sheet metal designs to thermoforming can improve performance, cut costs, and open up new design possibilities. Let’s innovate together.