About the job
About SAY Plastics
At SAY Plastics, we specialize in innovative thermoforming solutions that meet the most demanding challenges across diverse industries. With decades of experience, we take pride in delivering custom-engineered plastic components with precision, performance, and professionalism. Our in-house design and engineering capabilities, combined with advanced manufacturing technology, enable us to bring product ideas to life — faster, better, and smarter. We foster a collaborative culture where creativity, quality, and continuous improvement drive everything we do.
About the Role
We are seeking a highly skilled and innovative Senior Design Engineer to join our dynamic Engineering team. This individual will lead complex design projects, including plastic part design, tool and machine development, and 3D printing. The ideal candidate is proficient in SolidWorks and brings expertise in heavy gauge thermoforming processes.
-Key Responsibilities-
Design & Development:
- Execute advanced part, tool, and machine designs using SolidWorks (solids, surfaces, assemblies, drawings)
- Work with imported organic surfaces to repair or replace geometry as needed
- Develop specifications based on application, volume, and production capabilities
- Maintain current engineering files within the PDM system
- Create inspection drawings when customer information is incomplete
- Record time and activities in the DelmiaWorks ERP Project Manager module
Customer Collaboration:
- Partner with customers to develop thermoform-friendly designs
- Interpret customer intent from CAD, sketches, drawings, or samples
- Represent the company at trade shows, conferences, and other industry events
Quality and Standards:
- Follow and support the Quality Management System procedures
- Ensure all designs meet manufacturing and quality requirements
Qualifications:
- Bachelor’s Degree in Mechanical Engineering + 5 years of experience or Associate’s Degree + 10 years of relevant experience
- Certified SolidWorks Expert (CSWE) preferred
- Strong knowledge of thermoforming design best practices
- Familiarity with DelmiaWorks ERP and Microsoft Office
- Understanding of Bill of Materials (BOM) structure
Key Skills:
- Critical thinking and problem solving
- Strong communication, both verbal and written
- Organized, detail-oriented, and team-focused
- Ability to adapt and thrive in a fast-paced environment
Work Environment & Physical Demands:
- Office and manufacturing floor environments
- Must be able to lift up to 20 lbs
- Regular use of hands, speech, vision, walking, and sitting required
Why Join SAY Plastics?
- Work on cutting-edge thermoforming projects
- Join a collaborative, fast-paced, and innovative environment
- Competitive salary, benefits, and career growth opportunities
- Compensation based on candidate experience
Apply Today!
If you’re a skilled design engineer looking to advance your career in a dynamic manufacturing environment, we want to hear from you.
Apply now at: info@SAYPlastics.com
Visit us at: www.SAYPlastics.com
Be part of the future of thermoforming at SAY Plastics!
Candidates will be asked to perform a surfacing skill assessment as part of interview process.